Hybrid Power & Data Reeling Cable with CAT5e – Composite Drum Cable
Product Overview
This hybrid composite reeling cable—often referred to as an optical-electrical hybrid cable when fiber optics are integrated—combines power conductors, a CAT5e (or higher‑grade) data cable, and a grounding core in a single rugged construction. Engineered for low‑voltage heavy‑duty dynamic applications, it delivers extreme tensile strength, outstanding abrasion resistance, low‑temperature flexibility, and resistance to oil, corrosion, and ultraviolet radiation. It is purpose‑built for harsh, oily, and weather‑exposed environments such as ports, terminals, and large‑scale outdoor engineering projects.
Applications
Designed for cable reel and drum usage on frequently moving electrical equipment, including:
- Overhead cranes and travelling cranes
- Transfer cars and platform trucks
- Car dumpers and tipplers
- Conveyor machinery
- Flaw‑detection and testing devices operating in continuously flexing or reeling motion
Construction & Technical Specifications
| Parameter | Detail |
|---|---|
| Conductor | Fine stranded oxygen‑free bare copper, conforming to VDE 0295 Class 5 / IEC 60228 Class 5 |
| Insulation | Premium TPE (thermoplastic elastomer) |
| Inner Sheath | High‑strength composite compound |
| Reinforcement | Kevlar tensile fibers or galvanized steel wire rope |
| Outer Sheath | PUR (polyurethane) – highly durable, oil‑resistant, and UV‑stable |
| Rated Voltage | 450/750V |
| Temperature Range | Fixed installation: -40°C to +105°C Mobile (reeling) installation: -40°C to +105°C |
| Bending Radius | Fixed: ≥ 8 × outer diameter Mobile: ≥ 10 × outer diameter |
| Data Element | CAT5e (optional CAT6; fiber optic available for optical‑electrical hybrid version) |
| Core Configuration | Power phases + ground + CAT5e data + optional fiber optic element |
Key Features
- Superior tensile and tear resistance – Kevlar or steel reinforcement withstands constant reeling stress.
- Exceptional dynamic performance – Optimized lay‑up and PUR jacket absorb torsion and prevent corkscrewing.
- Wide operating temperature – Maintains flexibility from ‑40°C up to +105°C without cracking or softening.
- Oil, fuel, and chemical resistance – Ideal for port equipment, steel mills, and heavy machinery exposed to lubricants and hydraulic fluids.
- UV and weather resistance – Suitable for fully outdoor installations with long‑term sunlight exposure.
- Custom configurations – Conductor sizes, CAT5e/CAT6 options, fiber optic integration, and custom jacket colors can be tailored to project requirements.
For detailed specifications, custom designs, or a project‑specific quotation, please contact our engineering team.
- FAQ
Q: What makes this hybrid reeling cable suitable for crane and hoist applications?
A: It integrates power and CAT5e data in a single cable with Kevlar or steel rope reinforcement and a PUR outer jacket. This gives it the mechanical strength, torsion resistance, and flexibility required for continuous reeling on overhead cranes, hoists, and similar moving machinery.
Q: Can the cable be supplied with fiber optic instead of CAT5e?
A: Yes. While the standard version features CAT5e, we can integrate single‑mode or multimode fibers to create a true optical‑electrical hybrid composite reeling cable. Please specify your data requirements when requesting a quote.
Q: What is the minimum bending radius when installed on a cable drum or reel?
A: For mobile (reeling) installations, the bending radius should be at least 10 times the cable outer diameter. For fixed sections, 8 times the outer diameter is allowed.
Q: Does this cable comply with international standards?
A: The conductors meet VDE 0295 Class 5 / IEC 60228 Class 5, and the PUR jacket typically complies with relevant RoHS and CE directives. We can supply cables that meet additional regional standards or certifications (e.g., UL, GOST, SASO) on request.
Q: What is the typical lead time for bulk or custom orders?
A: Lead times depend on order volume and the complexity of any customizations (such as special conductor sizes, fiber integration, or pre‑assembly with connectors). Generally, standard orders ship within 3–5 weeks. Our team will confirm a delivery schedule once we review your specifications.
Q: Can you supply complete cable reels pre‑assembled with connectors?
A: Absolutely. We offer pre‑assembled reel cable solutions with heavy‑duty connectors, cable glands, and strain relief components. This reduces installation time on site and ensures a plug‑and‑play solution for your mobile equipment.
