PUR Cable (Polyurethane) — Halogen-Free Flexible Industrial Cable with Maximum Abrasion, Oil, UV, and Chemical Resistance
Drag Chain & Flexible Cables /Polyurethane PUR Series

PUR Cable (Polyurethane) — Halogen-Free Flexible Industrial Cable with Maximum Abrasion, Oil, UV, and Chemical Resistance

PUR (polyurethane) cable for general industrial applications: drag chains, reeling, festoon, mobile, and fixed installations. Halogen-free, oil resistant (IEC 60811-404), UV stable (ISO 4892-2), abrasion resistant (Taber ≤5 mg), cold-flex to -40°C. IEC 60228 Class 5/6 copper, 300/500 V to 0.6/1 kV. TMPU jacket per DIN EN 50363-10-2. For harsh environments where PVC fails — machining, outdoor, cleanroom, marine, cold storage, and food processing.

Key Features

Full PUR (TMPU) jacket — halogen-free, oil resistant, UV stable, cold-flexible, and abrasion-proof
Wide application range: drag chains, cable reels, festoon systems, mobile equipment, and fixed installation
Taber abrasion ≤5 mg/1 000 cycles — 5× the service life of PVC in abrasive carrier environments
Oil and chemical resistant per IEC 60811-404 — mineral oils, cutting fluids, hydraulic oils, acids, alkalis
UV and weather stable per ISO 4892-2 — permanent outdoor installation without jacket degradation
Cold flexible: -30°C moving, -40°C fixed — PVC hardens and cracks at -5°C
Hydrolysis and microbe resistant — seawater, high humidity, and washdown environments
Silicone-free, cadmium-free, halogen-free — cleanroom, medical, and food processing approved

Applications

Drag chains and cable carriers — the standard upgrade from PVC for any carrier with oil or wearCable reeling drums — motorized and spring-driven reels for cranes, hoists, and mobile equipmentFestoon and suspended systems — outdoor crane and gantry cable loops with UV and weather exposureFixed installation in harsh environments — chemical plants, wastewater treatment, offshore platformsPortable and mobile equipment — construction, mining, agriculture with daily cable handling abuseCleanroom and semiconductor — halogen-free, silicone-free, low particle emissionFood and beverage processing — enclosed production areas requiring halogen-free materials

Technical Specifications

Conductor Bare copper (tinned optional), IEC 60228 Class 5 (standard) or Class 6 (flex)
Core Insulation PP (polypropylene) or TPE — oil-resistant, low-friction, cold-flexible
Core Identification Color coded (DIN 47100) or black with white numbers (VDE 0293)
Core Stranding Layered with optimal lay length; filler elements for roundness
Inner Wrap PET non-woven fleece — separates core assembly from jacket
Outer Jacket Full PUR (TMPU) per DIN EN 50363-10-2
Jacket Shore Hardness 85–90 A (standard); 92–95 A (wear-resistant option)
Jacket Color Black RAL 9005, Gray RAL 7001, Orange RAL 2003, Yellow RAL 1021
Halogen-Free IEC 60754-1 / DIN EN 60754-1
Silicone-Free Verified — no PFAS or paint-wetting impairment substances
Rated Voltage (Standard) U₀/U 300/500 V
Rated Voltage (Power) 0.6/1 kV
Test Voltage 2 000–4 000 V AC / 5 min
Insulation Resistance ≥20 MΩ × km (at 20°C)
Temperature Range (Moving) -30°C to +80°C (standard); -40°C to +90°C (enhanced)
Temperature Range (Fixed) -40°C to +80°C (standard); -50°C to +90°C (enhanced)
Minimum Bend Radius (Moving) 7.5 × outer diameter (drag chain); 5× (fixed flex)
Minimum Bend Radius (Fixed) 4 × outer diameter
Abrasion Resistance ≤5 mg/1 000 cycles (Taber CS-17, 1 000 g)
Flame Retardant IEC 60332-1-2; UL VW-1
Oil Resistance IEC 60811-404 (IRM 902/903, 168 h at 100°C)
UV / Weather Resistance DIN EN ISO 4892-2 (36-month outdoor equivalent)
Hydrolysis Resistance Verified — polyether PUR, suitable for continuous wet exposure
Microbe Resistance Verified — suitable for buried, marine, and wastewater applications
Chemical Resistance Mineral oils, synthetic esters, hydraulic fluids, cutting fluids, acids (10%), alkalis (10%), seawater
Certifications CE, RoHS, REACH; UL/CSA on request

Detailed Description

PUR — The Jacket Material That Makes the Cable

In most industrial cables, the copper conductor is the expensive part and the jacket is just a protective cover. With PUR cable, the jacket is the defining feature — it determines where the cable can be used, how long it will last, and what environments it will survive.

PUR (polyurethane) is a thermoplastic elastomer that combines:

  • The flexibility of rubber — remains elastic and bendable across a wide temperature range
  • The toughness of plastic — high abrasion resistance, cut and tear strength
  • The chemical inertness of a specialized polymer — resists oils, solvents, UV, water, and microbes
No other single jacket material provides this combination. PVC is inexpensive but fails in oil, UV, and cold. Rubber (EPR/CR) is flexible but swells in oil and degrades in UV. TPE is cold-flexible but has lower abrasion and chemical resistance. PUR is the only material that checks every box.

Where PUR Cables Are Used — Beyond Drag Chains

PUR is strongly associated with drag chain cables because that is the most demanding moving-cable application. But PUR's properties make it the optimal jacket material for many other applications:

Cable Reels

Motorized and spring-driven cable reels subject the cable to constant winding and unwinding under tension. The cable compresses against the drum, abrades against adjacent turns, and experiences tensile load at the take-off point. PUR's abrasion resistance and tensile strength directly extend reeling life.

Festoon Systems

Overhead festoon cables hang in loops between trolleys, exposed to sun, rain, wind, and temperature extremes. PUR's UV stability and weather resistance eliminate the need for protective covers or shaded routing — the jacket itself is the weather protection.

Fixed Installation in Harsh Environments

Not all industrial cables move. Fixed cables in chemical plants, wastewater treatment facilities, offshore platforms, and food processing plants face constant chemical exposure with zero mechanical stress. PUR's chemical resistance protects the conductors indefinitely — PVC would degrade within months to years.

Portable and Mobile Equipment

Extension cords, welding cables, and portable power cables are abused daily — dragged across concrete, run over by forklifts, coiled and uncoiled. PUR's cut, tear, and abrasion resistance survives handling that would destroy PVC jackets.

PUR vs Other Jacket Materials

Jacket MaterialAbrasionOilUVCold FlexHalogen-FreeFlameRelative CostBest Application
PVC⭐⭐⭐⭐⭐❌✅1.0×Indoor, clean, budget
NBR-PVC⭐⭐⭐⭐⭐⭐⭐⭐⭐❌✅1.1×Indoor, moderate oil
CR (Neoprene)⭐⭐⭐⭐⭐⭐⭐⭐⭐⭐❌✅✅1.3×Mining, welding
TPE⭐⭐⭐⭐⭐⭐⭐⭐⭐⭐⭐⭐⭐✅✅1.2×Cold, lightweight
PUR⭐⭐⭐⭐⭐⭐⭐⭐⭐⭐⭐⭐⭐⭐⭐⭐⭐✅✅1.3×All harsh environments
FEP/Teflon⭐⭐⭐⭐⭐⭐⭐⭐⭐⭐⭐⭐⭐⭐✅✅✅4–6×Extreme chemical, high-temp

PUR is not the best at any single property — but it is the best all-around performer. No other material scores 4+ stars across all categories.

When PUR Is NOT the Best Choice

Being honest about limitations builds credibility:

  • Extreme high temperature (> 90°C continuous): PUR softens. Use silicone or FEP for > 150°C
  • Lowest possible cost in a clean, dry indoor environment: PVC is sufficient and 25–30% cheaper
  • Weight-sensitive applications (aerospace, drones): PUR is denser than TPE — use TPE for weight savings
  • Requirement for PVC-specific approvals: Some legacy industry standards specify PVC — verify before substituting PUR

Why Choose Yichi Cable PUR?

  • Polyether PUR as standard: We default to hydrolysis-resistant polyether PUR — no risk of polyester PUR degrading in your humid or outdoor application
  • Application guidance, not catalog reading: Tell us where and how the cable will be used. We confirm PUR is the right choice — or tell you if another material is better
  • Full test documentation: Every batch is tested for halogen content (IEC 60754-1), oil resistance (IEC 60811-404), and mechanical properties — batch-specific reports, not industry averages
  • No minimum order for standard colors: Black, gray, orange, and yellow in stock — order what you need
  • Certification support: CE, RoHS, REACH standard; UL/CSA per configuration — documentation provided with every shipment

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Product: PUR Cable (Polyurethane) — Halogen-Free Flexible Industrial Cable with Maximum Abrasion, Oil, UV, and Chemical Resistance

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Certifications

ISO 9001
Quality
CE
European
RoHS
Environmental
TÜV
Certification

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