PUR Polyurethane Reel Cable — Flexible Halogen-Free PUR Jacketed Cable for Light to Medium-Duty Cable Reels, Extension Reels, and Portable Power Distribution
Reeling & Drum Cables /PUR Reel Series

PUR Polyurethane Reel Cable — Flexible Halogen-Free PUR Jacketed Cable for Light to Medium-Duty Cable Reels, Extension Reels, and Portable Power Distribution

PUR polyurethane reel cable for spring-driven and light motorized cable reels: halogen-free PUR jacket (Taber ≤5 mg, oil/UV/hydrolysis resistant), IEC 60228 Class 5/6 stranded copper, 300/500 V to 0.6/1 kV rated. Flexible and lightweight — ideal for workshop retractable reels, portable power reels, maintenance extension reels, and light industrial reeling. Not heavy-duty — for applications where CR (neoprene) is over-specified and PUR provides longer service life at lower weight.

Key Features

PUR jacket: abrasion resistant (Taber ≤5 mg), oil/chemical resistant, UV stable, halogen-free
Lightweight and flexible — easy to retract on spring-driven reels without excessive spring tension
Smooth jacket surface — low friction for consistent spooling and unspooling on small-diameter reels
IEC 60228 Class 5 or Class 6 copper — flexible enough for small reel hubs down to 12×D
300/500 V rated for standard portable power; 0.6/1 kV available for higher-power reels
Cold-flex to -40°C — maintains full retraction performance in unheated workshops and outdoor use
Halogen-free — safe for use in enclosed spaces, service pits, and vehicle maintenance bays
Available as pre-assembled reel with molded connectors or bulk cable for OEM reel integration

Applications

Workshop retractable reels — overhead power and lighting reels in automotive and industrial service baysPortable power distribution — extension reels for construction, maintenance, and event powerTest and diagnostic reels — flexible connection reels for mobile test equipmentVehicle-mounted reels — utility and service truck cable managementCleaning equipment reels — pressure washer and vacuum power reelsAgricultural utility reels — portable power for barn and field maintenanceAV and stage power reels — retractable power distribution for event production

Technical Specifications

Conductor Bare copper, IEC 60228 Class 5 or Class 6
Conductor Cross-Sections 0.75–6.0 mm² (standard); up to 16 mm² on request
Core Insulation PP or TPE — flexible, low-friction for compact reel coiling
Core Counts (Standard) 2, 3, 4, 5 cores — power + ground
Core Identification Color coded per HD 308 S2: brown, blue, green-yellow, black, gray
Outer Jacket PUR (TMPU) per DIN EN 50363-10-2 — halogen-free, Shore 85–90 A
Jacket Color Black RAL 9005, Orange RAL 2003, Yellow RAL 1021
Jacket Surface Smooth — minimizes friction and noise during spooling
Rated Voltage 300/500 V (standard); 0.6/1 kV (enhanced power)
Test Voltage 2 000 V AC / 5 min (300/500 V); 3 500 V (0.6/1 kV)
Insulation Resistance ≥20 MΩ × km (at 20°C)
Temperature Range (Moving) -40°C to +80°C
Temperature Range (Fixed) -50°C to +90°C
Reel Hub Diameter Ratio (D/d) 12:1 (minimum); 15:1 (recommended)
Retraction Cycles >50 000 spring-retraction cycles
Typical Reel Lengths 5–30 m (spring reels); 10–50 m (motorized)
Flame Retardant IEC 60332-1-2
Halogen-Free IEC 60754-1
Oil Resistance IEC 60811-404
UV Resistance DIN EN ISO 4892-2
Hydrolysis Resistance Verified — suitable for wet and outdoor exposure
Chemical Resistance Oils, fuels, greases, mild acids/alkalis
Certifications CE, RoHS, REACH

Detailed Description

Reel Cable vs Reeling Cable — What's the Difference?

The distinction matters for selecting the right product:

PUR Reel Cable (This Product)PUR Reeling Cable (Heavy Duty)
ApplicationWorkshop, portable, utility reelsIndustrial cranes, mining, marine
Typical length5–30 m50–500 m
Cross-section range0.75–6 mm²1.5–150 mm²
Tensile reinforcementNot required (short, light cable)Steel wire or Kevlar (mandatory)
D/d ratio12:1 minimum10:1 minimum (15:1 recommended)
Reel typeSpring-driven or light motorizedMotorized, high-torque
Retraction cycles>50 000>100 000–300 000
Jacket focusFlexibility + chemical resistanceCompression + abrasion resistance
CostLower — no steel reinforcementHigher — steel core construction

Think of this as the cable that powers the retractable work light above your workbench — not the cable that powers a 50-ton container crane. Both use PUR; the engineering is different because the application is different.

Why PUR for Workshop and Portable Reels?

Workshop reels face their own unique challenges:

  • Constant handling: Cables are pulled out and retracted dozens of times per day — PVC jackets become stiff and kinked within months. PUR stays flexible and smooth
  • Floor contact: The cable drags across workshop floors covered in oil, coolant, metal chips, and debris. PUR's abrasion and chemical resistance survive this; PVC does not
  • Cold workshops: Unheated service bays drop below freezing in winter. PVC cables become rigid and refuse to retract. PUR retracts normally at -30°C
  • Enclosed space safety: A workshop fire with PVC cables releases toxic hydrogen chloride gas. PUR is halogen-free — no corrosive or toxic combustion gases
  • Chemical splash: Brake fluid, diesel, degreasers — common in any workshop. PUR resists them all; PVC absorbs and degrades

Spring Reel Compatibility — Less Force, Longer Life

A spring-driven reel has a finite retraction force — the spring must overcome the cable's weight and stiffness to pull it back onto the drum. A stiff, heavy cable requires higher spring tension, which:

  • Increases wear on the reel mechanism
  • Makes the cable harder to pull out (user frustration)
  • Causes the cable to snap back dangerously if released
PUR reel cable is approximately 15% lighter than PVC equivalent and requires significantly less force to bend. This means:
  • Lower spring tension → easier pull-out, safer retraction
  • Less mechanism wear → longer reel life
  • More consistent retraction → cable seats properly on drum every time

Why Choose Yichi Cable PUR Reel?

  • Reel-optimized jacket hardness: Shore 85–90 A — firm enough for abrasion resistance, soft enough for easy retraction on spring reels. Not the 92–95 A wear-resistant grade used for heavy industrial reeling — that would fight the spring
  • Smooth surface finish: Our PUR jacket is extruded with a controlled smooth finish — minimizes friction against adjacent cable turns during spooling. No "sticky" surface that causes uneven layering
  • OEM reel integration: We supply bulk cable on spools for reel manufacturers and system integrators with custom printing, color coding, and packaging
  • Pre-assembled reel assemblies: Complete reel + cable + molded connector assemblies available — tested and ready to install

Product Inquiry

Product: PUR Polyurethane Reel Cable — Flexible Halogen-Free PUR Jacketed Cable for Light to Medium-Duty Cable Reels, Extension Reels, and Portable Power Distribution

Add technical specifications (optional)

The more detail you provide, the faster and more accurate our quotation.

No file chosen

PDF, Office, image or CAD file — up to 5 MB

Need Help?

Certifications

ISO 9001
Quality
CE
European
RoHS
Environmental
TÜV
Certification

Need a Quote for This Product?

Send us your requirements and receive a detailed quotation within 24 hours.